AIChE AIChE CCPS CCPSC

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AIChE CCPSC Exam Syllabus Topics:

AIChE CCPS Process Safety Professional Certification Sample Questions:

1. A worker appears to be improvising instead of following procedures. A review indicates that the procedures provide the correct instructions. The worker says "I don't understand the procedure, can you explain?" You explain the procedure, and then this worker performs consistently well. Then you give the worker a new procedure to follow and this worker begins to improvise on the new procedure. After a verbal explanation the performance improves. What is the most likely explanation for this situation?

A) Worker may have a reading disability
B) Worker does not understand what can go wrong if procedures are not followed
C) Worker did not study new procedures before using them

2. During a Risk Based Process Safety audit, one operator states that refresher training should be provided more frequently. What actions should the auditor take? (Select all that apply)

A) The auditor should not classify this as a finding because the operator should not have been interviewed
B) The auditor should classify this as a finding. No additional information is required
C) The auditor should record this input, but not classify this as a finding based on a single observation
D) The auditor should interview additional operators before deciding whether to classify the observation as a finding

3. Which of the following are characteristics of a good Process Safety Culture (check all that apply)?

A) Leading and lagging indicators are tracked to monitor process safety performance
B) Visible leadership
C) Operations and Maintenance personnel are involved in process decisions
D) Using production-capable process equipment
E) Management approval required for emergency shutdown
F) Having a high awareness of process hazards

4. A process calls for the addition of a reactant over a certain period of time. The flow controller on the reactant' s feed line was out of calibration and reduced the flow rate of the reactant. The operator noticed the addition rate was too low and, contrary to the operating procedures, he opened a bypass valve around the flow control valve to increase the flow rate. As a result, the operator added the remaining reactant too quickly, and a runaway reaction occurred. Weaknesses in which of the following Risk Based Process Safety elements could have contributed to the cause of this incident? (Select all that apply)

A) Training and Performance Assurance
B) Workforce Involvement
C) Incident Investigation
D) Conduct of Operations
E) Asset Integrity and Reliability

5. Which is the main objective for investigating process safety incidents?

A) Determine root causes and avoid recurrence
B) Improve the Control of Work system
C) Optimize inspection and maintenance
D) Reduce the number of incidents and improve plant performance

Solutions: